CpK Calculator & Excel Guide
Evaluate your process capability and verify your Excel formulas instantly.
Calculation Results
Cp (Potential Capability):
CpK (Process Capability):
Cpu (Upper):
Cpl (Lower):
Understanding CpK and How to Calculate it in Excel
CpK, or the Process Capability Index, is a statistical tool used in manufacturing and quality control to measure how well a process can produce output within specified limits. Unlike Cp, which only looks at the spread of the process, CpK takes the centering of the process into account.
The Mathematical Formula
To calculate CpK manually or in a spreadsheet, you must first determine the capability of the upper and lower limits separately:
- Cpu = (USL – Mean) / (3 * Standard Deviation)
- Cpl = (Mean – LSL) / (3 * Standard Deviation)
- CpK = Min(Cpu, Cpl)
Step-by-Step: Calculate CpK Using Excel
If you have a dataset in column A (A2:A101), follow these steps to calculate CpK in Excel:
- Calculate the Mean: Use the formula
=AVERAGE(A2:A101). Let's say this is in cell C1. - Calculate Standard Deviation: Use
=STDEV.S(A2:A101)for a sample. Let's say this is in cell C2. - Define Limits: Enter your USL in C3 and LSL in C4.
- Calculate Cpu: In cell C5, enter
=(C3-C1)/(3*C2). - Calculate Cpl: In cell C6, enter
=(C1-C4)/(3*C2). - Final CpK: In cell C7, enter
=MIN(C5, C6).
What do the numbers mean?
A "capable" process typically requires a CpK value of at least 1.33. In high-precision industries like aerospace or pharmaceuticals, a CpK of 1.67 or higher is often required to ensure Six Sigma quality levels.
| CpK Value | Interpretation |
|---|---|
| < 1.0 | Process is not capable. Significant defects expected. |
| 1.0 – 1.33 | Marginally capable; requires close monitoring. |
| 1.33 – 1.67 | Good capability; process meets industry standards. |
| > 1.67 | Excellent capability (Six Sigma level). |