Copper Cable Weight Calculator

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Copper Cable Weight Calculator

Calculate the approximate weight of copper in electrical cables based on cross-section and length.

Estimated Copper Weight:

0.00 kg

(Approx. 0.00 lbs)

*Note: This calculation accounts for pure copper conductor weight only and does not include insulation or shielding.

Understanding Copper Cable Weight Calculation

Calculating the weight of copper in a cable is essential for electrical contractors, scrap metal recycling, and logistics planning. Copper is a dense metal, and its weight adds up quickly in large-scale electrical installations.

The Formula for Copper Weight

The weight of the copper conductor is determined by the volume of the material and the density of copper. Pure copper has a density of approximately 8,960 kg/m³ (or 8.96 g/cm³).

The calculation used by this tool is:

Weight (kg) = [Cross-section (mm²) × Cores × Length (m) × 8.96] / 1000

Standard Cable Size Reference

Cross-Section (mm²) Weight per km (1 Core) Typical Application
1.5 mm² 13.44 kg Lighting circuits
2.5 mm² 22.40 kg Power sockets
6.0 mm² 53.76 kg Cookers/Showers
16.0 mm² 143.36 kg Main service feeders

Practical Example

If you have 50 meters of a 3-core cable, where each core has a 10 mm² cross-section:

  • Cross-section: 10 mm²
  • Cores: 3
  • Length: 50 meters
  • Calculation: (10 * 3 * 50 * 8.96) / 1000 = 13.44 kg

Factors That Affect Total Cable Weight

While this calculator provides the weight of the copper itself, remember that the total weight of a cable assembly includes:

  1. Insulation: PVC, XLPE, or rubber coatings.
  2. Sheathing: The outer protective layer.
  3. Armouring: Steel wire braid (SWA) or aluminum tapes found in industrial cables.
  4. Fillers: Materials used to keep the cable round.

For accurate shipping weight, usually add 20-40% to the copper weight for standard PVC cables, or significantly more for armored cables.

function calculateCableWeight() { var area = parseFloat(document.getElementById('crossSection').value); var cores = parseInt(document.getElementById('numCores').value); var length = parseFloat(document.getElementById('cableLength').value); var resultDiv = document.getElementById('resultArea'); var kgSpan = document.getElementById('kgResult'); var lbSpan = document.getElementById('lbResult'); // Validation if (isNaN(area) || area <= 0 || isNaN(cores) || cores <= 0 || isNaN(length) || length <= 0) { alert("Please enter valid positive numbers for all fields."); resultDiv.style.display = "none"; return; } // Density of copper is approx 8960 kg/m^3 // mm^2 to m^2 is 10^-6 // Formula: (Area * 10^-6) * cores * length * 8960 // Simplified: (Area * cores * length * 8.96) / 1000 var copperDensity = 8.96; var weightKg = (area * cores * length * copperDensity) / 1000; var weightLbs = weightKg * 2.20462; kgSpan.innerText = weightKg.toLocaleString(undefined, {minimumFractionDigits: 2, maximumFractionDigits: 2}); lbSpan.innerText = weightLbs.toLocaleString(undefined, {minimumFractionDigits: 2, maximumFractionDigits: 2}); resultDiv.style.display = "block"; resultDiv.scrollIntoView({ behavior: 'smooth', block: 'nearest' }); }

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