Optical Lens Thickness Calculator

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Optical Lens Thickness Calculator

Estimate the edge or center thickness of your prescription lenses based on material and frame size.

CR-39 / Standard (1.50) Trivex (1.53) Polycarbonate (1.59) High Index (1.61) High Index (1.67) Ultra High Index (1.74)

Understanding Lens Thickness

The thickness of an optical lens is determined by a combination of the prescription (power), the physical size of the lens (diameter), and the material used (refractive index). This calculator uses the Sagitta (Sag) formula to approximate how thick a lens will be at its thickest point.

1. Refractive Index and Thickness

The refractive index represents how efficiently a material bends light. A higher index means the material is more "powerful" at bending light, allowing the lens to be thinner for the same prescription.

  • 1.50 (Standard): Thickest, best for low prescriptions.
  • 1.59 (Polycarbonate): Impact resistant and thinner than standard.
  • 1.67 / 1.74 (High Index): Recommended for strong prescriptions to reduce "coke bottle" effect.

2. Plus vs. Minus Lenses

Minus Lenses (Nearsightedness): These lenses are thin in the center and thick at the edges. The larger the frame (diameter), the thicker the edges will be.

Plus Lenses (Farsightedness): These lenses are thick in the center and thin at the edges. A larger frame requires a larger center thickness to maintain structural integrity.

3. The Calculation Formula

The calculator uses the Sagitta formula: Sag = R - sqrt(R² - r²), where:

  • R is the radius of curvature: (Index - 1) / (Power / 1000)
  • r is half of the lens diameter.

For a minus lens, the Edge Thickness = Center Thickness + Sagitta. For a plus lens, the Center Thickness = Edge Thickness + Sagitta.

Example Calculation

If you have a -5.00 SPH prescription with a 1.67 High Index lens and a 50mm frame diameter:

  • Total Power: -5.00 Diopters
  • Radius of half-diameter (r): 25mm
  • Calculated Sagitta: ~2.35mm
  • Min Center Thickness: 1.5mm
  • Final Edge Thickness: 3.85mm
function calculateLensThickness() { var sph = parseFloat(document.getElementById('sphPower').value) || 0; var cyl = parseFloat(document.getElementById('cylPower').value) || 0; var index = parseFloat(document.getElementById('lensIndex').value); var diameter = parseFloat(document.getElementById('lensDiameter').value); var minThick = parseFloat(document.getElementById('minThickness').value); // Calculate maximum power in any meridian // Usually, thickness is dictated by the total combined power var totalPower = sph + (cyl 0 && cyl > 0) { totalPower = sph + cyl; } else if (sph < 0 && cyl Math.abs(sph + cyl) ? sph : (sph + cyl); } var absPower = Math.abs(totalPower); var radius = (diameter / 2); // Sagitta formula: s = r^2 * P / (2000 * (n – 1)) // This is a standard paraxial approximation used in optics for quick estimates var sagitta = (Math.pow(radius, 2) * absPower) / (2000 * (index – 1)); var finalThickness = 0; var resultLabel = ""; if (totalPower < 0) { // Minus Lens: Thick at edge, min thickness is at center finalThickness = minThick + sagitta; resultLabel = "Estimated Edge Thickness:"; document.getElementById('resType').innerHTML = "Lens Type: Minus (Concave / Nearsighted)"; } else if (totalPower > 0) { // Plus Lens: Thick at center, min thickness is at edge finalThickness = minThick + sagitta; resultLabel = "Estimated Center Thickness:"; document.getElementById('resType').innerHTML = "Lens Type: Plus (Convex / Farsighted)"; } else { finalThickness = minThick; resultLabel = "Estimated Uniform Thickness:"; document.getElementById('resType').innerHTML = "Lens Type: Plano (No Power)"; } document.getElementById('resTotalPower').innerHTML = "Calculation Power: " + totalPower.toFixed(2) + " D"; document.getElementById('resSagitta').innerHTML = "Calculated Sagitta: " + sagitta.toFixed(2) + " mm"; document.getElementById('resFinalThickness').innerHTML = resultLabel + " " + finalThickness.toFixed(2) + " mm"; document.getElementById('lensResult').style.display = 'block'; }

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